Innovative Construction

Why Prestressed Slabs?

• - Material optimization – requires only 1/6th of steel used in CIS
• - Large column free spans
• - Lighter structures

Precast Design Inputs and Optimization

Mix Design Optimization

• - GGBS reduced by 50% from 150 Kgs to 77.5 Kgs (Rs. 3/Kg)
• - Admixture reduced by 50% (from 1.75 Kg/Cum to 0.80 Kg/Cum)
• - Reduce cement quantity from 450 Kgs/Cum to ~350 Kgs/Cum using a finer cement grind

Stockyard Optimization – Reduced Capital Expense

• - Detailed production planning – reduced number of mechanical tables by 20% (8 Tables)

Precast Design Inputs and Optimization

• - Project layout/ Master planning inputs – for crane optimization
• - Delivery focus – optimizing cashflow, safety & customer experience
• - Suitable Building & Unit layout – for Material & installation optimization

Precast Project Management Services and Tools

• - Precast plant & equipment planning for minimal capital investment.
• - Element logistics, storage planning and management for minimal element handling using mobile enabled software tools
• - Production planning & management with optimized equipment utilization
• - Precast element installation planning and management
• - Use of cutting edge software tools (Building Information Modelling – BIM – Tekla) for 3D to 5D simulation before construction & in-house planning and tracking tool for optimal control and predictability

Precast Plant - Machinery Operations & Maintenance Services

• - Provide highly experienced operators & maintenance engineers
• - Provide original wares & spares
• - Plant & equipment preventive maintenance services

Precast installation services

• - Provide crane capacity & movement optimization , site element storage planning & precast elements installation.

Precast Internal and External Jointing Services

Internal Jointing

• - Innovative internal jointing solutions using pump-able thixotropic non-sag Vertical jointing material reducing:
• - On-site CIS work
• - Use of form work
• - Jointing man power (50%)
• - Other associated wastage

External Jointing

• - Innovative external jointing solutions best suited for each project to ensure water tight buildings